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Portable Fridges  -  Part 2

 
Conclusions

Not finalised - yet ( Mar 06, yes it is, finally, but read on ). . . however, at this point in my search for the best performing mid size fridge / freezer, I am now leaning towards a Danfoss BD F powered fridge (contrary to my preconceived notion).

There is a performance edge in favour of the Danfoss fridge, if you need convincing, consider this . . .
In a comparison of 40 litre fridges (Choice 2003), including an Engel, a Waeco and a Bushman, the time taken to reduce the temperature from 40ºC to 0ºC in an ambient temperature of 43ºC was recorded.
(The Danfoss compressor is capable of operating in the range of 2000 to 3500 rpm, the Waeco is set to run at 2500 rpm normally and 3500 rpm in boost mode and the Bushman at 2000 rpm only.)
The results were, Engel 131min, Bushman 100 min, Waeco 60 min.
This shows that the Danfoss reduced temperature at least 20% faster when running at it's slowest speed when compared to the Engel and when running at higher speed reduced the temperature in less than half the time.  (This compressor comparison is only valid when the insulation value and volume of fridges compared is very similar.)
But as mentioned on the previous page, to be fair, the Engel does have the greatest volume contained within the evaporator (cold plate) which is good for you but does place the Engel at an unfair disadvantage when comparing the test figures.
For example, the Engel is 40 lit, the Bushman is 35 lit and the Waeco is only 31 lit.
In other words if you were comparing fridges with the same freezer capacity, the Engel would look better than this test would suggest with the Engel trying to cool down a 30% greater freezer volume than the Waeco.

Nevertheless, all the data I have indicate to me that on average, the Danfoss fridges have a 5ºC to 10ºC advantage over the Engel and record very similar and sometimes marginally lower 24 hour average power consumption for the same fridge temperature and get down to that temperature faster.
If anyone has any verifiable data to the contrary, I would like to hear from you.

Maybe if I was looking at a larger fridge I wouldn't be so dogmatic, I do like the idea of the thermostatically controlled fan of the Engel MT60F and MT80F Combis but then they would be up against the likes of basically hand made well insulated Australian fridges from Autofridge, Explorer, and Trailblaza and the larger Waecos all of which are Danfoss powered.   (Then I would have to spend another couple of weeks researching them too.)

The final selection will have to be a combination of several things but just as important for me, the manufacturer/importer must have an ethical approach to marketing and advertising.   I afraid my tolerance for some of the mind numbing garbage we are all too often subjected to is quite low.   This requirement has ruled out two brands that I won't bother to even mention. 

Below is my opinion only, others will have different priorities and prejudices and would rate them differently.

I have a list of questions for some importers/manufacturers and the quality of their replies will have a large bearing on my final choice. 

I have emailed or phoned most of the suppliers and the best responses have been from Steve at Explorer, Gary from Bushman and Steve from Waeco.

See Note 6 at bottom of this table Waeco
CF40AC
Waeco
CF50AC
Engel
MT45
Engel
MT60F
Explorer
DC56
Evakool
ED50
Evakool
RF47
Indel B
TB50
Bushman
SC-42
Contact
1800
21 21 21
1800
21 21 21
1300
302 635
1300
302 635
1300
134 328
07
5492 7777
07
5492 7777
07
5492 7777
03
9437 0737
Enquiry response Excellent response,
very helpful
Excellent response,
very helpful
  No
response
No
response
Excellent response,
very helpful
Didn't need to contact Didn't need to contact Phone response OK Excellent response,
very helpful
Compressor
type
Danfoss Danfoss Sawafuji Sawafuji Danfoss Danfoss Danfoss Danfoss Danfoss
 (See update)
Exterior dimensions
L x W x H
580x360x445
L=710 with handles
630x360x480 
L=760 with handles
631x361x508 790x490x441 820x500x420 715x455x420 725x440x420 775x520x450 660x385x470
Low lid=380
Capacity
Lit
31 F/F
6.3 Dairy
See Note 1
39 F/F
8.3 Dairy
See Note 1
40 F/F
See Note 2
32 Fridge
25 Freezer
See Note 3
36 Fridge
20 Freezer
See Note 4
48.5 F/F
See Note 2
25 Fridge
22 Freezer
See Note 3
50 F/F
See Note 5
Hi lid 42 F/F
Lo lid 35 F/F
See Note 2
Capacity enclosed by evaporator
Lit
See Note 8
31 39 40 25 56 Est 40 22 Est 40 35
Weight
Kg
16.8 18 24 34 23 18.5 17.5 24 20.5
20
Exterior Injection moulded polyethylene / polypropylene  Injection moulded polyethylene / polypropylene  Mild steel Mild steel Aluminium Fibreglass Fibreglass Injection moulded polyethylene / polypropylene  Mild steel
Polycarbonate
lid
Interior Injection moulded polyethylene / polypropylene  Injection moulded polyethylene / polypropylene  Plastic Plastic Fibreglass Fibreglass Fibreglass Injection moulded polyethylene / polypropylene  Poly -
carbonate
Insulation 35 mm 35 mm Not stated Not stated 75mm 40mm 40mm Not stated
Appears to be >50mm
Sides 35mm
Bottom 45mm
Most
noteworthy
features
*Cost
*Adj low
batt cutout
*Emerg switch
*Good accessories.
*Cost
*Adj low
batt cutout
*Emerg switch
*Good accessories.
*Reputation
*Build quality
*Reputation
*Build quality
*Fridge & freezer
*Power & economy switch.
*Dual mechanical therm
fridge & freezer.
*Rugged
*Popular *Popular *Rugged hot weather performer *Digital temp gauge & thermostat
*Rugged
*Protected evaporator lines.
Durability = 2 = 2 =1 =1 =1 =3 =3 =2 =1
Performance
See Note 7
= 2 = 2 =3 =3 1 = 2 4 ? = 2
Price 1 =2 =3 =4 = 4 =3 =3 ? =2
My ranking
(at the moment)
=2 =1 =1 =2 =1 3 4 = 2 =1

Note 1  Can be fridge or freezer depending on thermostat setting.
            Dairy section is usually around 5ºC higher than F/F section.
Note 2  Can be operated as a fridge or freezer depending on thermostat setting.
Note 3  Separate fridge and freezer sections.
Note 4  Separate fridge an freezer sections but both sections can function as a fridge or freezer.
Note 5  Individual dimensions not known therefore capacity is combined fridge freezer and dairy sections.
Note 6  There could be errors or changes, if any of this info is important to you, check with the relevant supplier.
Note 7  My assessment based on several published independent test results.
Note 8  This is the actual volume surrounded by the evaporator (cold plate). 
             Volume not enclosed by evaporator will be at a higher temperature and most probably will not freeze 
              in higher ambient temperatures.   Est = Estimated volume, no figures to hand.


My ever shrinking short list is now down to four, the Bushman, the Explorer, the Waeco CF50AC and the Engel.


* The Bushman SC42 / SC35 looks robust and seems well insulated and well finished.   Reminds me of an Engel but with a Danfoss compressor.
Although assembled in China (same as the Waeco) there is a good deal of design input from the Australian importer who are qualified refrigeration people and this shows.    
The compressor runs at a leisurely 2000 rpm and the protected evaporator is a real plus.
I rate the protected evaporator lines very very highly and could overlook what I consider the minor shortcomings that I mentioned earlier, all of which could be rectified very easily after purchase.
(The aluminium evaporator with integrated refrigerant lines as used in domestic fridges and almost all other portable fridges is very easy to damage with resultant loss of refrigerant leaving you with a very expensive ice box, hence the mandatory use of the wire frame guard.)
Their web address is http://www.bushman.com.au/bushman_features.html
June 06
The latest Bushman SC42/SC35 soon to be on sale will have the new ACC CD30FDC compressor.  Like the Danfoss, this is a variable speed multi voltage unit.
A quick look at the specs reveal a higher refrigeration capacity than the Danfoss BD35F, almost double, with the ability to operate from 1500 to 3500 rpm with current draw of 1.9A to 10.8A at 12VDC (compared to 1.5A to 6.5A and 2000 to 3500 rpm for the BD35F) with almost identical efficiency.   Operating parameters can be programmed via a serial connection.
There may be other changes to the Bushman but we will have to wait until August/September when the latest batch arrive.
I will keep you posted..........


* The Explorer DC56, with its' rugged marine grade aluminium construction and huge 75mm insulation, separate mechanical thermostats and Economy & Power switch (runs the compressor at 2500 & 3500 rpm respectively) this would be easily the best performer in this group.
This what I would classify as an expedition fridge, it is really in a different class to the others but if you want the best and have the room, it would be very hard to beat.
And it's Aust made too.
As much as I like this fridge, I would have to make different in-vehicle mounting arrangements due to its size, but if I can work out how to squeeze it into the space available in the back of the Jackaroo, this could be the one but at the moment it misses out by 55mm.
They do a 70 and 95 litre as well, their web address is http://www.explorerfridgefreezer.aunz.com/
Their reply to my email was most helpful and informative, good to see they are active 4x4 owners out regularly testing their products.


* The Waeco whilst being one of cheapest in this group has a number of very useful features and would be the best choice for many.
On a cost/performance/features comparison, they are on their own.
Even putting cost aside, their good performance and many features (excellent control panel, fast cool down intelligent "turbo" switch, 3 position low battery cut-out, error code display, built in auto switching DC & AC operation and good range of accessories) still leave them on their own in the Danfoss powered fridge category.     They really are the complete package.
Don't be fooled by some of their competitors advertising, these and the Engel are very good performers.
They have a large range of models from 18 to 136 Lit
They also have a good range of accessories.
Their web address is http://www.waeco.com.au
Their replies to my emails were also very helpful and comprehensive.


* The Engel "looks the part", enjoys a good following and has a well earned reputation that the rest can only dream about.
You couldn't go wrong with any Engel fridge.
It should be kept in mind though, that I believe the MT45Fs' compressor is roughly 20% down in oomph and has thinner insulation than the others featured here so performance in extreme temperatures will not be quite as good. 
The MT60F Combi is unique in that it has a separate fridge and freezer with a thermostatically controlled fan circulating air from the freezer to the fridge section.
It also has an excellent slide mounting accessory. 
Their web address is http://www.engelaustralia.com.au
I was disappointed with the response to my questions when I tried to contact them - there wasn't any, none at all.     If that is how they regard a potential customer, I wouldn't like to be trying contacting them with a problem.  


* The Evakool enjoys a good following and the RF47, on paper, should be a useful unit with its fridge and freezer compartments.    However going by the test results, while the freezer section performs well, the same can't be said for the fridge section with a single evaporator in the freezer section only when the ambient temperature gets up.
This arrangement of using a common partitioned box with freezer and evaporator one end and "fridge" section at the other end is used by some others, with the same short comings which reveals themselves in higher ambient temperatures.
The Explorer do not have this problem with evaporators in both fridge and freezer compartments and the Engel Combi by use of a thermostatically controlled fan circulating cold air from the freezer section the the fridge section.
My lower overall rating for the Evakool is mainly due to the fibreglass construction which for me is a drawback, although I know many will disagree with me and they apparently have many happy owners.
It is also Aust made. 

Feb 06 - As mentioned on the previous page, I have just spotted an RF47 type in moulded plastic selling for about $100 less than the fibreglass model which actually looks better then the f/g one except for the colour, yellow.
Now, if they would do an ED50 in the same material in a neutral white or grey, I'll be very interested.

They have a large range of models from 50 up to 130 litres.
Their web address is http://www.evakool.com/dualtemp.shtml


* The Indel B should be a good combination of ruggedness and hot weather performance.
  Its' overall dimensions compared to the 50 lit capacity indicate generous insulation.

Jan 06
  Evakool, the only supplier I could locate, advise that the TB50 is no longer available 
  and they couldn't advise of any other supplier.
 

March 06

At last, I have finally made a decision, it was quite easy in the finish.

I eliminated the Explorer first, it was too bulky for my needs, best performer without question but too bulky.

Next to go was the Engel, I don't believe it can match the Danfoss powered fridges in the really hot weather.

Last to go was the Bushman, I believe they are dropping the protected evaporator in the latest models and will be using a rolled evaporator like everyone else - although this needs to be confirmed - (I see the protected evaporator as a big plus) and the lid still hinges from only one side (wrong side for me).

This leaves the Waeco CF50 AC as the final choice (which as of this month gains a new control panel incorporating a digital temperature readout, now called a Waeco CF-50 AC Vera).  Waeco has the most comprehensive list features and an excellent warranty.  It is not hard to see why their market share is so great. 

I bought a package deal comprising a Waeco CF50 AC Vera + Waeco slide + Waeco insulated transit bag + Waeco digital alarm thermometer. 
(And I bought from the same people who will repair it if it is ever needed, not from a fishing tackle or auto parts dealer.)

At the moment I am not completely sold on the merits of the insulated transit bag as a performance enhancement but it was a lot cheaper to purchase it now as part of a package deal than to purchase separately later. 
Friends with a Waeco CF80 drape a "space blanket" over their fridge and claim worthwhile results for a fraction of the cost.  

As you can see from these pictures, it was a tight fit where I wanted to install it. 
I'll give it a good workout over the summer months and let you know how it performs.

 
Update   May 07


We have now had this fridge over twelve months and are very pleased with our choice.
Considering it lives permanently in the back of our vehicle, the average power consumption has been lower than I expected and the cool down time is amazing.
The convenience of having a fridge with us at all times as opposed to an ice box was worth every cent.
 
We received an email from Pat & Ralph Michod who also have had a Waeco CF 50 for five trouble free years who run it eight months of the year in a boat off solar panels and the rest of the time in their 4x4.
They recommend and use a 1" piece of polystyrene foam inside the lid to further reduce cycling.

 

 
Update   Aug 08

 A failure after only 28 months . . . . . 


During a trip last month the fridge developed a problem with the Waeco electronics, fortunately the Danfoss side of things was unaffected.     
The digital display shows fridge temperature is over 60oC and runs continuously in an attempt to lower the temperature to the preset temperature setting resulting in freezing of the fridge.
(Actually the display starts by showing around 25oC and over a period of several minutes rises to over 60oC,  ambient temperature is below 20oC).

I lost a few beers and but more importantly some prescription medication in the initial freeze but for the remainder of the trip manually switched the fridge on and off with reference to an independent digital thermometer.

In retrospect, I may have had a problem from new, the internal temperature variation from the preset value has always been excessive.  For example setting to +2oC would give me an internal temperature swing from +8oC to -10oC as shown by the independent digital thermometer, probably indicating poor fitting or placement of the fridges' internal temperature sensor.
  


But I digress, back to the new fault.

Hoping it may have just been a loose thermistor  (temperature sensor) connection, I removed the plastic cover for an inspection but no luck. ( I didn't want to jeopardise my warranty so I limited my activity to just a peek under the cover.)

However this did reveal a very disappointing standard of finish of the wiring and plumbing. 

This fridge is less than 3 years old and yet the refrigerant lines where they are braised/soldered to the compressor are showing signs of serious corrosion as you can see in the accompanying photos.
It would seem that a corrosive flux is used and not removed after joining, merely painted over with black paint which has now flaked off.

Being that sloppy, it makes me wonder how much of that corrosive flux may have found its way inside the tubing with obvious long term durability concerns for the compressor.
It looks like it has spent years in a marine environment which it has not, in fact it has never ever been near salt water nor even out of the vehicle.
 
I was also disappointed by what I believe is a inadequate support and damping for refrigerant tubing given that they are expected to spend years subjected to life in a 4x4.

Most of the Chinese products and electronics that I have inspected in recent years, particularly those made for parent western companies, has been of acceptable quality, this however looks like China of old with rough and sloppy workmanship.
( I have a 30 year old Danfoss powered Kelvinator beer fridge at home that is in absolutely perfect condition and appearance with no signs of corrosion whatsoever around the compressor or plumbing.)

Since I will shortly be in need of another fridge for our planned camper/caravan, will l need be in the market for something more reliable and robust than a Waeco ?
Hopefully I have an orphan that just slipped through their "quality control".

Pending a report from the repairer I shall contact Waeco Aust for their response, if their commitment to quality is half a good as they advertise, maybe they should replace the whole fridge.       I will let you know the result.

Update  Sept 08   Conclusion

The problem was as I suspected, just a faulty thermistor and fixed under warranty.
I have run the fridge for two days and it is better than it was from new indicating that the original thermistor positioning or mounting was not ideal.
Now from switch on and after settling down with 3 or so on/off cycles, the internal temperature, as read on an independent digital thermometer, shows a swing of 6 degC, half what it was originally.    I will continue to monitor this.
(The fridge is 50% loaded, set to +2 degC, ambient tempeature is 24 degC)

The repairer assured me that the corroded appearance of the tubing joints is just cosmetic.    The flux used is a paste and applied after the tubes are mated therefore none could have entered the tubing.   It seems that this corrosion is very common, not only with Waeco.   (The repairer did clean it up and re-paint the joints - probably just to keep me happy.)

As for my perception that the tubing lacked adequate vibration dampening, the repairer, who has 30 years experience in this field, disagreed with me.

(The repairer is also sales and repair agents for Engel and most other brands available here including their own Bushman brand.   I have confidence in their integrity and have no reason to doubt their findings.)

In view of the findings and the satisfactory outcome, I have no need to pursue Waeco in this matter.

I still believe that on balance, Waeco is the best buy.


Update Nov 08

One month after the thermistor replacement it's working better than ever indicating a fault from new.  Now with that same +2 degC setting the temperature swing as indicated by the independent digital thermometer is an acceptable +4 / -1.5 degC, a significant improvement.

 

 

All other things being equal,
buy Australian made products.

(If you can find any)

  

Some words of warning . . . .

Although these units are called fridge/freezers, their temperature range is -18 to +10 ºC and from a food storage and preservation point of view, they do not meet the minimum universally accepted standards.
A genuine freezer temperature should be at least -18ºC ( 0ºF ) and preferably much lower.   Most of these portable fridge/freezers can barely attain -18ºC when empty on a warm day.   Fill them up and on a 35ºC day and you will be lucky if they can get down to 0ºC.
So, don't load your new portable fridge/freezer up with a hundred $$$ worth of steak or prawns and expect it to keep anywhere as long as it does in your home freezer.    Your steaks should keep 6-9 months when stored below -18ºC but only a couple of weeks at -5ºC.
The trick is not to pack the freezer too tightly, allow air to circulate.
(Even our trusty Kelvinator two door fridge/freezer can maintain -29ºC with a full load at 30ºC ambient.)
If you really need genuine freezer performance maybe you should consider the Reefer PR series which use a 240VAC Mitsubishi compressor driven from a DC>AC inverter, providing you have the battery capacity to drive it (you don't get something for nothing).   http://www.refrigerationresearch.com.au/portable.htm
Also, invest in a digital thermometer (simultaneously measures fridge temp and ambient temp, records minimum and maximum temperatures with alarm for $25-30), cheap insurance against spoilt food and you will quickly learn how your fridge performs.    Waeco, Engel etc sell them.

* * * * * * *

Beware of stores selling superseded model fridges at current prices.
Two of the retailers I visited selling Waecos were passing off superseded models as current models.  
In the case of the CF50 this meant 12/24VDC operation only, no built-in 100-240VAC with auto change over capability.   (In this case, you would be looking for a CF50AC not a CF50.)
In the case of the CF80 it meant the older control panel without digital temperature display.

* * * * * * *

Also, check to make sure the unit you are purchasing (if is not an Engel or a Reefer) has a genuine German made Danfoss compressor.
There is a Chinese made unit shown on the right which is available in South Africa that is rumoured to soon be available here. 
It also is a 12/24VDC variable speed unit, approx 1 Kg heavier than the Danfoss and having a refrigeration capacity almost identical to the BD35F.
I am not implying that there is anything wrong with this unit, by all accounts it works OK, but if you think you are buying a Danfoss, best to make sure it is.

* * * * * * *

There is a proliferation of cheap portable fridge/freezers out of China.     Do think very carefully about your decision to purchase one of these.
Always ask the retailer who the authorised repairer is.  
Also ask what will happen if the fridge fails after six months, if the answer is that the fridge will simply be replaced, be very cautious.   This almost always means either the fridge is not repairable or no spare parts are being imported.   If this is the case, when the warranty period has expired, your fridge is a throw-away.
It will be much cheaper in the long term to purchase a quality fridge with a Danfoss or ACC compressor of an Engel and leave the half price rubbish alone.    Nothing spoils a holiday more than warm beer and rotten steaks.

* * * * * * *

Finally, read the product brochures carefully and if necessary ring or email the factory or importer for information, you can't rely on the word of the majority of salesmen.
I have found that while displaying an air of confidence, their lack of knowledge and for many, their willingness to deceive is absolutely breathtaking.

Be sure to read brochures and on-line material very, very carefully, sometimes they are misleading such as quoting test statistics selectively or out of context.
If the references to tests and comparisons are a bit vague, be suspicious, they probably don't want you to read the whole report.

Sometimes things aren't what they seem to be.

For example, one manufacturer makes vague reference to tests done by a leading consumer magazine and makes the claim that their product achieved the fastest cool down time and achieved the lowest temperature of all those tested.
An independent test by a leading consumer magazine that I read tells a more interesting story.     It reveals it was far from the best performing one tested.
I don't know which consumer magazine test they are referring to because they don't specify the magazine or edition but I suspect we are talking about the same magazine and the same test.
If they are going to advertise on the basis of an independent test, they should let us have this information so we can read the whole story unless of course they need to selectively edit the results and hope we don't learn the rest of the story.
Their fridge did achieve the lowest temperature but in the small freezer section only, temperatures recorded in the fridge section were the worst, in fact at 43ºC it could only record +7ºC whereas the opposition, a Waeco, recorded -10ºC closely followed by a Bushman -7ºC and an Engel -6ºC.
Likewise cool down time (to go from 40ºC to 0ºC at 43ºC ambient) was marginally the quickest but again measured in the small freezer section but in the fridge section it was the slowest taking nearly 3 hours against 1 hour for the best.
Also, the average power consumption was double that of the others on test and the internal temperature variation with varying ambient temperature was the worst by far, varying 13ºC against 2.5ºC for the others.
You can draw your own conclusions as to whether their advertising is misleading or not.

Another example, a fridge "maker" has the words "Fridge Freezer" in their name/logo and displays it on a compressor type fridge/freezer which is OK.
The same label is also attached in a very prominent position on another fridge but this time it is a thermo-electric type.
( It is NOT Explorer Fridge Freezer, they are a reputable family business who build an excellent product.)
This clearly gives the impression that this thermo-electric fridge is a fridge/freezer which of course it is definitely not.
Even the salesman at Repco where they were on display was convinced it was a fridge/freezer.     In the 30 minutes I was in the store I managed to save two potential customers from wasting their money.
It beggars belief that it did not occur to them that was going to mislead many into thinking this was a fridge/freezer.
Once again, you can draw your own conclusions as to whether their labeling is misleading or not.
The same company proudly boasts on its' web site that it makes fibreglass ice boxes with "marine grade fibreglass".     Hmmmmm...... I am presently looking into what a "non-marine grade fibreglass" might be, no luck so far.

* * * * * * *


Also see Battery, Solar, Batteries & 3-Way Fridge Problems and Generator pages.
Portable Fridges Pt 1

Ray's Caravans, Campervans & Motorhomes